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Shanghai Ru Yuan Industries and Commerce Co., Ltd.

Soft Capsule Machine, Capsule Machine, Soft Gelatin Machine manufacturer / supplier in China, offering Soft Gelatin Encapsulation Production Line, Gingko Soft Capsule, Tumbler Drying Machine and so on.

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Supplier Homepage Product Soft Capsule Production Line Soft Gelatin Encapsulation Production Line

Soft Gelatin Encapsulation Production Line

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Min. Order: 1 Set
Payment Terms: T/T

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Basic Info
  • Model NO.: FRYH180
  • Origin: China
  • Trademark: RY
Product Description
Main Characteristics
  1. Two sides gelatin film linear conveying, no need to adjust, production stable. 
  2. Control type: each system independent control, coordinated accordingly, easy to adjust. 
  3. Roller die pressing type: pneumatic pressure pressing, digital display, light and easy. 
  4. Roller die adjustment: free opposite line design, simplified operation, to prevent operator's mistakes. 
  5. Wedge lifting type:  elec-driven, and self-lock, safty and dependable. 
  6. Material supply pump: free adjust design, easy install, prevent operator's mistake, all rolling bearing design, prolonged using life. 
  7. Material supply pump direction guidance: bearing guidance rails  (numerical control machine tool technology). 
  8. Main machine noise control: low noise design, there is no noise increase when highest and lowest speed operation. Improved working conditions. 
  9. Main machine lubrication: independent lubrication, lubricant using quantity: <5L/time (change one time every 6 month). 
  10. Gelatin film lubricant using quantity: <2L/24h,almost no oil capsule pressing, reduce the production cost, clean working condition. 
  11. Adopts non-oil or micro-oil lubrication, it is easy to evaporate the water of the capsule, shortened the drying time . 
  12. Free solvent cleaning: for most of the soft capsules no need to clean by alcohol or ether. To prevent the hurt from the solvent to the capsules. (the printed soft capsules excepted) 
  13. Gelatin film control: precise film thickness adjustment, independent film spreading control, it is flexible and suitable to various kinds of gelatin solution and moulds, reaches the max. Using rate of gelatin solution. 
  14. Gelatin film cooling type: auto-control water cooling, air blow balance, equipped with machine. 
  15. Temperature control material hopper: precise temperature control, auto liquid level control, it is suitable to various kinds of materials' requirements (standard equipped). 
  16. Humanized design, easy to operate.
    a) Mould with mould shaft matching design, to prevent the damage during the moulds installation
    b) Special use wedge installation device, prevent the damage of the wedge during the installation. Reduce the working strength of the operators.
    c) We use the simplified design for all the daily maintenance parts. Easy and fast. 
  17. Special industrial beautiful designing, it makes the whole machine looks  beautiful and generous, brief and clear, find the scenery pleasing to both the eye and the mind.
 
 
Main Technology Data:(FRYH180/152-II) 
  1. Roller Die Dimension: Φ103x180mm / Φ103x200mm
  2. Roller Die Pressure: 0.1-0.5MPa
  3. Roller Die Speed: 0-6rpm Stepless Speed Adjust
  4. Material Feeding Quantity: 10 X (0-2)mL
  5. Filling Quantity Precision: <500mg ±2%,>500mg ±1%
  6. Power: AC380V 50Hz 7kW
  7. Weight: 1200kg / 1120 kg
  8. External Size: 1680×750×1800mm / 1680×720×1800mm
Material Preparation Part
Material preparation means the material solution will be packed in the production of soft capsules.
Room Temp.,Relative Humidity:20ºC-26ºC,RH40%-50%
Soft Gelatin Encapsulation Production Line

Gelatin Melting Part

Gelatin melting means the gelatin solution needed in the production of soft capsules, the quality of gelatin solution directly influence the qualified products ratio of soft capsules. 
 
General Processing Technology Data:
  1. Raw Material Preparation Proportion: Gelatin: about 42%, Water: about 38%, Glycerin: about 20%, Color: quantity needed 
  2. Gelatin Melting Temperature: 60ºC~70ºC  
  3. Gelatin Melting Time: 1 ~ 1.5 hour 
  4. Vacuum: 0.05~0.08MPa (The lower or higher of vacuum is confirmed suitable when the gelatin solution can not be drawn from gelatin tank to the pipe) 
  5. The Viscosity Of Qualified Gelatin Solution: about 18000cps
Room Temp.,Relative Humidity:20ºC-26ºC,RH40%-50%
 Soft Gelatin Encapsulation Production Line
Capsule Making Process
Capsule making means the core of the soft gelatin capsule production. It is finished by the main machine gelatin film preparation, the inner packed material quantitative feeding. And finally form the soft capsules.
 
General Processing Technology Data:
  1. Wedge Control Temp: 37ºC~50ºC 
  2. The Inner Packed Material Temp:  40ºC 
  3. Gelatin Liquid Temp:55ºC~65ºC
Room Temp.,Relative Humidity:18ºC-24ºC,RH30%-40%
Soft Gelatin Encapsulation Production Line

Shape Fixing And Drying Process and Capsule Air Drying Process
Shape fixing and drying is to put capsules into cages of the dryer to proceed dynamic air drying.
Room Temp.,Relative Humidity:18ºC-24ºC,RH30%-40%
Capsule air drying is to put the capsule onto the tray on the car and air drying by still setting conditions, usually drying time is about 12 -16 hours. To make the water content in capsule shell reaches 8 - 10%, to guarantee the good appearance and hand feel of soft capsules.
Room Temp.,Relative Humidity:30ºC-35ºC,RH15%-25%
Soft Gelatin Encapsulation Production Line


Capsule Inspection Process and Inner Packed Process
Capsule inspection is to select the unqualified shape and sealing capsules, and put the qualified capsules to next process.
Room Temp.,Relative Humidity:18ºC-24ºC,RH30%-40%
Inner packed process is to pack the selected qualified soft capsules, the way of packing can be alu-plastic blister packing and bottling.   
Room Temp.,Relative Humidity:18ºC-24ºC,RH30%-40%
Soft Gelatin Encapsulation Production Line

Outside Packing Process and Storage
Outside packing is to put inner packed products into cartons or boxes, for the storage or transfer to the market. 
Room Temp.,Relative Humidity:20ºC-24ºC,RH40%-60%
storage Room Temp.,Relative Humidity:25ºC-30ºC,RH50%-70%
Soft Gelatin Encapsulation Production Line


 

 
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